COMPLETELY SELF-CONTAINED-Long Term PROTECTION
FROM
·Structural Fiberglass Double Elliptical Arch ·Tornadoes and Superstorms
·Air Filtration System ·Nuclear Weapons
·Toilet, Shower and Septic System ·Chemical Weapons/Accidents
·Diesel Generator/Tank ·Nuclear Power Plant Accidents
·Decontamination ·Nuclear/Chemical Terrorism
·Communications System ·Power Plant Failures
·Lighting ·Forest Fires and Famines


FLOOR PLAN
THE EC 22-32 DISASTER SHELTER
The EC 22-32 is a totally self-contained 15 psi elliptical arch
condominium disaster shelter designed to protect up to 12 adults for long
periods or 24 people for short durations such as during tornadoes. The arches and
fiberglass end wall domes must be assembled on site by local contractors. The
product was specifically designed and developed to protect people during and
after disasters such as tornadoes, hurricanes, earthquakes, storms, forest
fires, power failures, nuclear power plant accidents, nuclear/chemical
terrorism, and full-scale protracted nuclear, chemical and biological war. A
tremendous effort has been made to think of every conceivable incident that
shelterists could face in all types of disasters. Many geometrical shapes were
experimented with before finalizing the EC 22-32. The EC 22-32 includes the
fiberglass arches, end wall domes, entranceway, emergency escape, life support
system, HEPA filters, carbon filters, a 2500 gallon fiberglass leaching septic
tanks, one 500 gallon fiberglass diesel fuel tank, one 6.8 KW prime power slow
speed diesel generator, water filtration system, plans, etc. With the EC 22-32’s
“state of the art” technology and long-term self-contained independence, it
qualifies as a T.H.E.T.A. (Total Human Environment for Terrestrial
Attach) underground shelter.
DESIGN
The EC 22-32 is a third generation disaster shelter designed and
developed by Walton W. McCarthy, M.E., author of PRINCIPLES of PROTECTION,
U.S. Handbook of NBC Weapon Fundamentals and Shelter Engineering Standards,
Fifth Edition, 2002, 489 pp. The American Civil Defense Association, Draper, UT
which is the United State’s bible on shelter engineering and known in the
industry as P.O.P. He is the principle engineer of RADIUS ENGINEERING INC.,
with over 28 years experience designing “high- tech” disaster shelters. The
EC 22-32 was designed using CAD (computer aided drafting), CAE (computer aided
engineering), and FEAM (3-dimensional finite element analysis and modeling).
A shelterist in the EC 22-32 under heavy, direct effects from two 1-MT nuclear
weapons, has at least the same probability of survival (99.7%) as a person
living and working in peacetime. The shape of the EC 22-32 allows it to be a
true pressure vessel for resistance to high external pressure. The EC 22-32
shelter system is based on 15 years field experience with McCarthy’s successful
P6, and P10 fiberglass underground shelters.
THE CONDO SHELTER CONCEPT
The
“Condo Shelter” concept has some strong advantages over small survival shelters.
1) Shelterists can live in a normal housing environment that they are
accustomed to. 2) Shelterists can enter the shelter by walking down a stairwell
so they don’t have to enter the shelter like a submarine and climb down a
ladder. 3) Shelterists are not alone during a disaster. 5) There is enough “extra
room” to deal with uninvited friends and relatives during a disaster.
POWER SUPPLY
The EC 22-32 is equipped with a 6.8 kW slow speed prime power
diesel generator connected to a 500 gallon fiberglass fuel tank. This size
tank will allow the generator to operate at 50% capacity continuously for
approximately 1388 hrs (58 days). Electrical usage (40 kw per day) is based on
the breathing air blower operating 24 hrs/day, generator blower operating when
the generator is on, and ample amounts of time for lights, TV, water pump, sump
pump, dishwasher, washer and dryer, refrigerator, water heater, stove dehumidifier,
etc. The generator will consume 25 cfm of room air at 100% power for combustion.
The generator room is cooled by a 1000 cfm blower that forces fresh filtered
air from the room across the generator and up to the top of the shelter where
the heat exits the shelter through the air outlet manifolds in the ceiling. The
generator room blower will keep the generator room temperature at not more than
10 deg. F. above ambient room air temperature. The exhaust of the generator has
a dedicated high temperature exhaust manifold in the shelter ceiling. The batteries
used to start the generator create small amounts of hydrogen gas when they are
being charged when the generator is one. Hydrogen gas is the lightest gas
known and rises to the top of the shelter where it exits the shelter through
the air outlet manifolds along with the heat. During peace time, the generator
automatically starts up and runs for 30 minutes every 30 days.
ENTRANCEWAY and EMERGENCY ESCAPE
The EC 22-32 has a 4 ft x 7 ft elliptical fiberglass entranceway with
a 24 inch wide stairwell and seismic joint at the connection to the end wall. On
the upper part of the entranceway is an emergency escape manway. If the hatch
becomes blocked, the manway cover is removed from the inside allowing the
backfill gravel to fall into the tunnel so the shelterists can crawl 3 feet to
the surface. If the shelter is located in ground subject to frost, the area
around this tunnel end should be backfilled with crushed stone. This method of
emergency escape allows the manway cover to be re-bolted and the earth to be
picked up from the entranceway and re-deposited back in place. This method is
also advantageous for people who do not have a lot of physical upper body
strength.
SHELTER CONSTRUCTION
The shelter and entranceway are made of structural fiberglass
manufactured to the American Society of Testing and Materials, and shelter
engineering standards of PRINCIPLES of PROTECTION. Fiberglass was
chosen as the optimum material because of its extremely high resiliency and
corrosion resistance plus its ability to be shaped into a compoundly curved
structure. The 15 psi (pounds per square inch) external pressure resistance,
with no earth arching, is constant over 100 years and does not have to be
de-rated like steel each passing year due to corrosion. Fiberglass also forms
a complete vapor barrier which provides a dry atmosphere when placed below ground,
and it has proven to be sound in the underground storage tank
industries. In addition, one of the greatest characteristics of fiberglass is
its ability to “remain intact” if overstressed. The inside of the shelter is
smooth, curved, and white to create maximum brightness with minimal light. The
inside surface of the fiberglass arches are easily cleaned with common
detergents and is easily repaired.
LEACHING SEPTIC TANK
The EC 22-32 is equipped with a high pressure 2500 gallon
ellipsoid underground structural fiberglass leaching septic tank. The septic
tank, with 1500 useful gallons below the leach holes all around the tank, has a
duration of more than one year per family. It is easily pumped out with a
manual septic pump from the ground surface by removing the septic tank access
plug. Conventional concrete box septic tanks have flat walls and are therefore
not able to withstand the external pressure that the EC 22-32 is designed
for. The fiberglass ellipsoid septic tank has all compound curved surfaces to
withstand external pressure. It can be installed below the water table with
its gravity domes. The earth over the gravity domes creates more gravity force
than the hydrostatic force (buoyancy) of the empty septic tank.

SHELTER FACILITIES
The EC 22-32 contains 792 ft2 and
7,364 ft3. Ceiling height ranges from 6 feet high to
10 ft. This allows for normal living and a very spacious feeling. Fresh air
enters the shelter by a high pressure reverse curve centrifugal blower delivering
300 cfm 24 hours per day. The fresh air is distributed in the shelter through conventional
ducting. This supplies many times the breathing volume of air required by
adults resulting in a complete air change every 21 minutes. This system has
the advantage of maintaining negative pressure in the air filtration system and
positive pressure inside the shelter. This results in constant shelter
temperature, constant shelter oxygen levels, constant shelter carbon dioxide
levels, and constant shelter moisture levels, plus it prevents overheating in
warm climates. Exhausting of hot, moist, spent air is facilitated through the
5 air outlet manifolds in the shelter ceiling. This is the most efficient geometry
for exhausting spent air and resisting intruder assaults.
AIR FILTRATION
The
air is purified through a three-stage filtration system. The first filter is
the HEPA filter located in the air duct close to ground level inside the
entranceway. This filter intakes air from the circular air manifold in the
hatch dome entrance at ground level and physically removes dust and airborne
contaminates including radioactive fallout and biological warfare agent
carriers. The HEPA filter system is specifically designed to operate in severe
weapon effects. Replacement HEPA filters can be installed in a few minutes.
The spent air filter is placed in a plastic bag and thrown out of the shelter
hatch. The second and third stage of air filtration takes place in the carbon
filter housing located after the HEPA filter. Activated carbon is used to
remove radioactive iodine gas and Whetlerite carbon is used to remove chemical
agents. Backup carbons and centrifugal air blowers are supplied. The EC 22-32
Owner’s Manual details specific safe procedures for replacing contaminated HEPA
and carbon filters. Both air inlet and air outlet manifolds have seismic
joints and stainless screens accessible from inside the shelter.
EXERCISE
ROOM
Exercise
equipment can be placed in any room and it is strongly recommended that equipment
include resistance and aerobics training.
FOOD STORAGE
There are three methods of food storage. 1) The conventional
method of storing food in common cans can be used but the nutritional value is
only good for about year. This requires changing all the canned food each
year. 2) Dehydrated or freeze dried food can be used which has a life span of
about 5 years. This also has the disadvantage of not being familiar food. 3) 5
gallon plastic food tanks can be used to store grain, powdered milk, salt,
sugar, beans, TVP (textured vegetable protein), honey, etc. Each food storage
tank holds approximately 20-50 lbs. of food. The material and thickness of
these food tanks allows the much preferred carbon dioxide packing of food as
opposed to the nitrogen packing of food. Food packed with carbon dioxide can
be stored for over 20 years.
HATCH
DOME
The S.T.A.R.D. (Stealth Terrestrial Attack
Resistant Design) hatch dome at ground level is aerodynamically
smooth. The opening accepts large people and some conventional furniture. The
hatch dome contains the hatch cover and is designed for severe impact of high
speed flying debris. The angle of incidence of the hatch dome is only 10
degrees (2.1 inch rise per foot) to match the berm angle and allow flying
debris to glance off. The hatch dome and hatch cover are designed to resist a
non-shattering 3-inch diameter hail ball falling straight down at terminal
velocity (87 mph) and impacting directly at a full 90-degree angle of
incidence. The hatch dome is also designed to resist a non-shattering 3-inch
diameter hail ball traveling horizontally at 150 mph. In addition, the hatch
dome can resist a solid 2 x 4 wooden stud impacting the hatch dome like a
battering ram or javelin at 350 mph. Some debris, depending on the size, shape,
angle of incidence, and mass, may cosmetically damage the hatch dome. This can
be easily repaired with fiberglass repair kits available at marine and
automotive supply stores.
|
Hurricane Scale Simpson
|
|
Cat 1
|
Cat 2
|
Cat 3
|
Cat 4
|
Cat 5
|
|
Wind speed (mph)
|
|
74-95
|
96-110
|
111-130
|
131-155
|
155+
|
|
Storm Surge- Ft above normal
|
|
4-5
|
6-8
|
9-12
|
13-18
|
18+
|
|
Tornado F-Scale
|
F0
|
F1
|
F2
|
F3
|
F4
|
F5
|
|
Windspeed (mph)
|
40-72
|
73-112
|
113-157
|
158-206
|
207-260
|
261-318
|
The hatch dome and cover can be camouflaged in many
ways including simple 2 x 8 weathered boards. The hatch dome is made of a
material called “Combat CompositeTM” which is a structural fire-and bullet-resistant
laminate developed by Radius Engineering Inc. The hatch dome is also designed
to protect the shelter from a fire reaching 1700oF for one
hour while maintaining its structural integrity in compliance to ASTM E119.
This design and material makes the EC 22-32 hatch is very stealthy. It
produces little or no thermal signature, no metallic signature, and no radar
signature. When the shelter is installed, all that can be seen is the dark
army-green hatch dome at ground level. This makes it almost impossible to be
detected by modern target acquisition equipment. It is designed to resist 300-mph
winds and more than 8.5 on the Richter Scale. Although the hatch dome is not
impenetrable, it is specifically designed to resist seven basic assaults from
people trying to break into the shelter in compliance to P.O.P. Offensive
measures toward intruders are reviewed in the EC-22-32 Owner’s Manual.
Hatch Cover Exterior Lock
The EC 22-32 hatch can be locked from outside when it
is not being used. The pad lock and locking bar can be removed from the hatch
cover and dome and taken into the shelter to prevent a person outside the
shelter from locking shelterists inside.
Hatch Cover And Interior Lock
The hatch cover is connected to the hatch dome by an
external recessed hinge. This allows fast and easy entry. The hatch cover is
recessed in the hatch dome which has drain gullies to allow water to drain away
from the hatch cover. A stainless steel rope hoist with an automatic brake is
used to secure the hatch cover. This system is designed to resist 16,000 lbs.
of uplifting force caused by the negative pressure of a tornado or explosion.
The hatch dome and hatch cover are manufactured
according to The National Institute of Justice NIJ standards from Class 0
(standard on EC 22-32) up to Class IV to resist penetration by various threats.
The material and thickness vary as the threat level increases. The classes
listed below are based on resisting 90% of all of the bullet types at various
velocities listed known as (V-90). The barrel length, feet per second (fps)
or meters per second (mps) for the test are noted.
|
NIJ
Threat
Level
|
Hatch
Material
(V-90)
|
Threat/Bullet
Type
|
Barrel
Length
(inches)
|
fps
|
mps
|
|
Class
0
|
Structural
Fiberglass-self-extinguishing (standard)
|
Light
Hammer and hatchet assaults, 3 in. dia. Hail @ 87-mph vertical, 150-mph
horizontal
2
x 4 stud @ 30-mph
|
NA
|
NA
|
NA
|
|
Class
I
|
Combat
Composite
self-extinguishing
|
.22
Cal. 40 Gr. LR
.25
Cal Auto 71 Gr. FMJ
.32
Cal. Auto 71 Gr. FMJ
.380
Cal. Auto 88 Gr. JHP
.38
Cal Special Lead 158 Gr. RN
.38
Cal Special 158 Gr. SWC
2
x 4 stud @ 70-mph
|
6
2
4
4
6
6
--
|
1050
810
905
990
850
850
|
320
247
276
302
259
259
|
|
Class
II
|
Combat
Composite
self-extinguishing
|
.41
Mag. 210 Gr. JSP
.44
Mag. 240 Gr. JSP
.44
Mag. 240 Gr. Lead SWC
.357
Mag. 125 Gr. JHP
.357
Mag. 110 Gr. JHP
.357
Mag. 158 Gr. JSP
.357
Mag. 158 Gr. Hornady
19mm
175 Gr. Silvertip
9mm
124 Gr. FMJ
9mm
115 Gr. Silvertip
2
x4 stud @ 100-mph
|
4
4
4
4
4
6
6
5
5
5
--
|
1300
1180
1200
1450
1550
1395
1445
1225
1175
1170
|
397
360
366
442
473
425
441
372
358
355
|
Class III
|
Combat Composite
self-extinguishing
|
7.62
NATO Ball 150 Gr. M-80 steel Jack
7.62
NATO Ball 150 Gr. m-80 FMJ
30.06
PSP 180 Gr.
.30
Carbine 110 Gr. FMJ
12-Gauge
Rifled Slug
.223
(5.56mm) 55 Gr. FMC
7.62
x 39 Ball
2
x4 stud @ 200-mph
|
28
28
24
18
18
20
22
22
22
--
|
2750
2750
2750
1950
1550
3075
2400
|
838
838
824
595
473
938
732
|
|
Class
IV
|
Combat
Composite
self-extinguishing
|
30.06
A.P. M-2
7.62
mm NATO A.P. 308 Win
SS
109 FN NATO .223 (5.56mm)
7.62
x 39 Russian/Chinese A.P.I.
2
x4 stud @ 350-mph
|
26
24
20
22
--
|
2850
2750
3090
2550
|
868
838
942
778
|
SHELTER DEFENSE
The
EC 22-32 is not impenetrable but is difficult to break into while shelterists
are inside.
|
INTRUDER
ASSAULT
|
EC
22-32 RESISTANCE
|
|
1.
Intruder trying to break into
hatch using sledgehammer, hatchets, and guns.
|
Class
0 Hatch resists light hammer and hatchet assaults
Class
I -IV Hatch resists all assaults
|
|
2.
Intruder trying to clog the air
intake/outlet to suffocate the shelterists thus forcing them outside.
|
Shelterists
can open up hatch and reach over to unclog air intake or wait in safety in
the shelter for many hours in sealed shelter atmosphere while the intruder is
exposed to the outside danger.
|
|
3.
Intruder trying to suffocate
shelterists by creating fire on top of the hatch thus forcing the shelterists
outside.
|
All
classes of the hatch are resistant to fire and the shelterists can breath
normally inside the shelter based on sealed shelter atmosphere.
|
|
4.
An intruder trying to run over
the shelter or hatch with an automobile or truck.
|
If
this vehicle becomes a threat, the Emergency Escape Manway can be used.
|
|
5.
An intruder trying to drown
shelterists by forcing water or gasoline into the air inlet/outlet manifolds.
|
The
air inlet and outlet manifolds are baffled to prevent this type of assault. The
fluid simply drains into the ground.
|
|
6.
An intruder trying to attach
rope onto the hatch or air manifolds to damage or pull out of ground.
|
The
hatch dome is a smooth design with no projections to easily attach to.
|
|
7.
An intruder using a cutting
torch to cut the hatch open.
|
The
hatch is impervious to a cutting torch.
|
|
All
attacks above
|
Release
of tear gas through hatch. Details are available only to actual customers.
|
SEISMIC JOINT
The entranceway is connected to the shelter wall employing a fiberglass
seismic joint. The entranceway is subject to ground shock and frost heave and
responds to these forces differently than the shelter. A triple axis seismic
joint is therefore employed to allow the entranceway free and independent
movement from the main shelter in three directions plus translation. The
entranceway is located within the frost line, while the shelter is well below
the frost line. This creates tremendous stresses during winter months when the
entranceway is forced up 0.5 - 1.25 inches due to frozen ground. The seismic
joint removes these stresses by allowing movement of the entranceway while maintaining
structural integrity and water tightness during ground movement and ground
shock.

SEALED SHELTER ATMOSPHERE

When ground fires are present around the hatch, the air blower
should not be turned on to bring in fresh air. During this time, the
shelterists must breathe in a sealed shelter atmosphere. The safe
duration time is based on a 3% carbon dioxide (CO2) limit. The time it takes for the shelter atmosphere to reach
this limit is a function of the number of shelterists, degree of physical
activity of the shelterists, and the volume of the shelter above the floor.
This duration is shown above for adults performing mild work.
OVERPRESSURE CHOKING
The EC 22-32 does not use blast valves. Instead, it uses
the “overpressure choking” which has no moving parts. The inlet air pipe and
outlet air pipe are sized to prevent excessive pressure from developing inside
the shelter during a nuclear blast. This is a combination of what is known as
the Ideal Gas Law combined with Bernoulli's Law. These two theories combined,
state that two volumes of air (outside air volume and shelter air volume) with
differing pressure will reach equilibrium or "equilibrate" over a
period of time. This period of time depends on the level of overpressure,
volume of the shelter, diameter and length of the air inlet and outlet pipe,
resistance of air filter, and duration of the overpressure which is very short
and constantly decreasing. Simply stated; the air inlet and outlet are sized so
that there is not enough time for the two volumes of air to equilibrate. The
outside pressure at maximum duration is simply not able to equilibrate through sixteen
6-inch diameter air outlet manifolds, two air inlet manifolds, and two generator
exhaust manifolds within the overpressure duration time.

PLUMBING SYSTEM
The EC 22-32 uses a conventional plumbing system with toilets,
sinks, shower, and septic system. The sewage and all gray water is pumped up
to the leaching septic tanks by electrical high pressure pumps.
Fittings- Two
1-inch diameter NPTF fittings are located in the hatch dome so CB and Scanner
antennas can be installed from inside the shelter. Plugs are provided to be in
place when antennas are not in place.
Gas Agent Tester Housing (GATH) -This aluminum unit is installed on the air inlet pipe. It
allows visual confirmation of chemical warfare agents without exiting the
shelter. The GATH is also designed to collect and drain condensation prior to
air entering the HEPA and carbon filter housing.
RADIATION SHIELDING
Radiation shielding from overhead in the EC
22-32 is provided by a minimum of 6 feet of earth at the crown of the shelter
ceiling. With a TRS (Total Rems in Shelter) of 1-15,(1 rem @ 15 psi) a person
would receive a maximum acute radiation dose from overhead and through the
entranceway for neutron and gamma radiation equivalent to a mammography
x-ray. This dose is based on a 500 KT air burst nuclear weapon, which produces
a higher neutron radiation dose than the larger MT weapons, plus fallout doses
from a 1 MT surface burst nuclear weapon to maximize the fallout gamma
radiation dose.
Based on the worst cancer cases (leukemia) from the Hiroshima and Nagasaki victims, a 10-rem dose may increase the cancer rates from the current
rate of 352/100,000 up to 355/100,000. It should be kept in mind that the Hiroshima victims were totally unprepared and uneducated. They were malnourished and
already suffering from many diseases during a critical wartime period where
food, medical supplies, and other necessities were in short supply. In
addition, they were not only exposed to heavy, acute external radiation
doses but also internal radiation doses from eating contaminated
food and inhaling radioactive fallout. Educated shelterists can avoid such
damaging effects and can determine the radiation levels with a simple radiation
survey meter.

Hydrostatic Pressure
When the shelter is installed at the design depth of 14’ -2”, the
hydrostatic pressure (buoyancy) will reach 98,846 pounds per arch if the water
table rises to the ground surface. This hydrostatic force is resisted by earth
above the water line and earth below the water line. The earth berm above the
water line will develop 108,640 pounds of gravity per arch. The earth below
the water line will develop 114,240 pounds of gravity per arch. The total
gravity forces of 222,880 pounds exceed the total hydrostatic force by 2.25
making the shelter stable in high water table area.
WATER TIGHTNESS
The base of the EC 22-32 is located 14’ -2”” below ground level.
This results in 6+ psi of water pressure at the base of the shelter. To insure
that the shelter remains dry, a perforated pipe is installed all around the
perimeter of the footing which is connected to a sump pump in a sump well
located at the base of the entranceway. When water in the sump rises, the sump
pump triggers the generator to start and automatically pumps any water up to
the surface away from the shelter.
COMMUNICATIONS
The COM Center allows communications from various sources.
The scanner allows scanning of frequencies for AM, FM, police, highway patrol,
aircraft, search and rescue, weather, fire, business bands, etc. The CB radio
allows local communications. The HAM radio allows direct communications for
local and very long distance, the video monitor allows views of the shelter
exterior, the gages report inside temperature, outside temperature, humidity,
and time.

INSTALLATION AND SHIPPING
U.S. citizens
have a legal right to install a shelter. Under the second amendment of the
United States Constitution, U.S. citizens are guaranteed the right to bear arms
to provide protection in life threatening situations. Tornadoes, earthquakes,
nuclear, biological, and chemical warfare fall under this amendment as life
threatening forces. A disaster shelter falls under this classification as a
defensive arm. It will require 2 flatbed tractor trailer loads to deliver the
arches, entranceway, and septic tank to the job site. Each arch weights 8,000
lbs.
EXCAVATION
A contractor is hired to dig a hole with a base dimension of approximately
26 ft wide x 44 ft x 14’- 2” deep (597 yd3).
The top dimension should be at least 8 feet wider all around. At this depth,
the shelter with 6 feet of earth over the shelter crown will result in the
shelter berm being 4 ft. above ground level. The excavation will require
approximately 1 day. A 64,000 pound excavator or larger should be used to dig
the hole.
A crane or excavator is used to lift the EC 22-32 arches and end
walls off of the truck and onto the slab for assembly. If the shelter is located
in a flood zone, the shelter should be installed by berming at a height above
ground so the hatch is at least one foot above the 100-year flood plain or
storm surge. Berming can also be used if the shelter is installed in a
location which has ledge.
SHELTER ASSEMBLY (summary)
1.
A local surveyor
inspects the shelter site and determines the 100 year flood plain or storm
surge. It is this level that will ultimately determine the depth of the hole.
The surveyor marks the corners of the hole and the location of the septic
tanks.
2.
Temporary fencing is installed all around the perimeter of
the site to prevent children or animals from falling into the hole.
3.
An excavator is used
to dig the hole 26 ft x 44 ft x 16’ deep (1,513 yd3) with a truck ramp. This will require the excavator to load into
a dump truck to move the spoil away and out of the hole.
4.
The well is
drilled per plan using a rotary drill, not the hammer type.
5.
A concrete contractor
pours the concrete footings.
6.
A concrete contractor
pours the floor.
7.
A 24 hour security
guard service is employed on site to watch the site.
8.
Arches and End Walls are delivered and
craned off the truck and onto the slab. The arches are all bolted together and
stacked flat on the concrete slab starting at the far side.
9.
Gasket material is put in place and one arch at a time is
tilted up and craned into place. Stainless anchor bolts are installed using a
concrete drill.
10.
Arches craned into
place after bonding
gaskets to the flange surface and anchor bolts are installed. The arches
are bolted together. All the other arches are assembled using the same method.
11.
Generator and fuel
tank are delivered and
placed in the center of the floor.
12.
All inside
materials such as lumber and sheet rock for the inside partitions, and tile
are delivered and placed in the center of the floor.
13.
End Walls craned up
and gasketed and lowered
into place and bolted to arches and bolted to concrete footings.
14.
The entranceway
is craned into place and bolted to the end wall. Wooden columns will be
necessary to support the entranceway during backfill.
15.
Install entranceway
tie down cable and gravity dome.
16.
Perforated pipe is positioned around the perimeter of the
concrete footing and connected to the sump well on the entranceway. The sump
pump underground hose is connected and curled up and laid out to the discharge
location. Gravel is placed over the pipe and under and over the sump pump
discharge hose.
17.
Install video
cables –run underground
cables to video camera positon.
18.
Check that video cables, septic hoses, sump hose
are connected and laid out.
19.
The shelter is backfilled
with sifted spoil in 2 ft increments and tamped with a Jumping Jack style
compactor. This will require an excavator and small loader. If the soil does
not drain well, gravel should be placed in the valleys between the beams to
provide better drainage. The sump pump hose, video cables, septic hose will
have to be adjusted constantly as the backfill level rises.
20.
When the backfill
reaches within 2 feet of the generator exhaust manifold fitting,
the manifold and manifold seismic joint is installed.
21.
When the backfill
reaches near the crown of the shelter the air outlet manifolds and
seismic joints are installed. The wooden columns that were used to support the
entranceway are cut off.
22.
Backfill continues per berm plan in 2 ft.
increments and compacted.
23.
A small dozer is used
to grade the berm to plan.
24.
An excavator digs septic
hole 24 ft x 27 ft x 5 feet deep. The septic tank is put in place using
the excavator and leveled and the plumbing is connected. Crushed stone (60 yd3) is placed all around the septic tank. Earth is placed over the
crushed stone leach bed and graded.
25.
Excess spoil is spread
around the area and graded with the dozer.
26.
Wild grass seed
and fast growing grass seed is spread all over the berm and over the septic
tanks.
27.
Generator and fuel tank are put into position and
made fully operational. Diesel fuel (500 gallons) is delivered by truck.
28.
Fresh air blower
and ducts are installed
and made operational with HEPA filter.
29.